Commissioning & Maintenance

Commissioning Services Overview

Our commissioning services ensure the smooth transition from construction to full operational status. We specialize in providing comprehensive commissioning solutions, from mechanical completion to final handover. Our team guarantees that all systems are tested, verified, and fully operational before provisional acceptance, ensuring high performance, safety, and compliance. Below is a breakdown of the core commissioning services we offer:

Key Commissioning Services

  • Mechanical Completion:

    • Final checks and inspections to ensure that all mechanical systems are fully installed and ready for commissioning.
    • Verification of equipment installation, alignment, and integrity to ensure mechanical components meet design specifications.

  • Pre-Commissioning:

    • Preparatory tasks before full system commissioning, including system flushing, cleaning, calibration, and verification of instrumentation and control systems.
    • Inspection and testing of components (e.g., pipes, valves, electrical systems) to ensure they are operationally ready.

  • Commissioning:

    • Full-scale testing and activation of systems to verify proper operation under real-world conditions.
    • Functional testing, performance verification, and fine-tuning of systems to meet design specifications.
    • System integration checks to ensure all components and subsystems work together efficiently.

  • Start-Up:

    • Controlled initiation of systems or plants, carefully monitoring each phase to ensure proper operation.
    • Procedures for bringing mechanical, electrical, and instrumentation systems online in a safe, efficient, and systematic manner.

  • Test Runs:

    • Conducting a series of tests to evaluate system performance, including load testing, performance tests, and operational checks.
    • Ensures that all systems operate within their specified limits and meet operational expectations.

  • Provisional Acceptance:

    • The formal process where the client reviews and accepts the system after successful testing and start-up.
    • Issuance of provisional acceptance certificates after all systems pass the necessary tests and are deemed ready for operational use.
    • Minor outstanding issues (i.e., punch items) are documented and scheduled for resolution before final acceptance.

  • Punch Items:

    • Identification and resolution of remaining deficiencies or non-conformities that need to be addressed before final acceptance.
    • A punch list is created to detail any final repairs, adjustments, or touch-ups required to complete the project.
    • Ensures that systems meet the specified contract requirements and functional standards.

  • ETD (End of Testing/Documentation):

    • Final documentation of testing activities, including test results, operational parameters, and any deviations noted during the testing phase.
    • A comprehensive report is provided on system performance, compliance with design specifications, and a complete record of all commissioning activities.

  • Final Documentation:

    • Preparation and delivery of all necessary documentation at the conclusion of commissioning, including commissioning reports, system performance data, and any corrective actions taken during testing.
    • Ensures that all aspects of the system are fully documented and ready for final client approval.

  • As-Built Documentation:

    • Detailed records of the final, completed system as installed, including any changes or deviations from the original design.
    • Includes updated drawings, schematics, and specifications reflecting the actual configuration and operational setup of the system.
    • Provides clients with a precise and accurate representation of the completed installation for future reference, maintenance, or upgrades.

Maintenance & Modification of Existing Projects

In addition to commissioning new projects, our company offers comprehensive maintenance services for existing civil, electrical, and mechanical systems. We specialize in the ongoing upkeep, modification, and enhancement of operational infrastructure. Whether upgrading aging systems or adapting existing projects to meet evolving needs, our team provides the following services:

  • Pre-Maintenance Activities:

    • Survey & Site Investigation: Conducting thorough assessments to identify system conditions, potential issues, and areas for improvement.
    • Reporting: Documenting findings from surveys and investigations to provide clients with a clear picture of the system’s health and maintenance needs.
    • Planning: Developing customized maintenance plans to address immediate needs and long-term objectives, ensuring minimal downtime and optimal performance.
    • Troubleshooting: Diagnosing and resolving system issues, identifying root causes of malfunctions, and implementing corrective actions.
    • Inspection & Evaluation: Systematic evaluations to detect wear and tear, inefficiencies, and potential risks to system integrity.

  • Modification: Customizing or altering existing systems to improve performance, increase capacity, or meet new requirements.

  • Integration: Seamlessly incorporating new systems or components with existing infrastructure to ensure compatibility and enhanced functionality.

  • Interface Management: Ensuring smooth communication and operation between different systems, such as mechanical, electrical, and civil components.

  • Expansion & Extension: Expanding existing systems—such as networks, pipelines, and infrastructure—to meet growing operational demands.

  • Removing & Reducing: Safely removing outdated or redundant equipment, components, or systems to optimize efficiency and resource usage.

  • Demolishing: Dismantling old structures or systems as part of site redevelopment or system upgrades.

  • Upgrading & Updating: Introducing the latest technology, materials, and methods to ensure that existing systems remain modern, efficient, and compliant with current standards.